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Perhaps face close to the chuck, drill a center hole, then extend and use a live center in the tailstock for additional processing Based on the different workpiece materials and cutting tools, select a proper speed according to the cutting speed chart for different materials. You've got a bent piece of stock now, best to replace it with a fresh piece

Watch this video to see what happened (in a bigger scale): Try somma or boyar shultz for box tools. Here’s a cnc lathe work holding thumb rule that tells you when you can hold in a chuck, when to use a tailstock, and when to use a steady, based on the l/d (length to diameter) ratio of the part.

For workholding, there are 3 main types of surface finishes to consider before clamping down onto the stock

Bandsaw cut (least preferred for clamping) A surface that has been cut with a bandsaw Bandsaws leave the worst finish and sometimes a large burr on the bottom edge. My lathe has a 16 swing, but i don't think my chuck is large enough to handle it

It will be close, but even if it is, the jaws will be real close to disengaged & i don't think that's an appropriate way to hold it. They are now looking at changing the design and using the same finish dimensions but changing the raw material to 3 1/2 x 3 1/2 square stock Up until now we have been facing them to length and centering the round ones in a manual lathe and then machining them complete in our cnc lathe. We can characterize lathe workholding solutions according to their precision, repeatability, and convenience

This guide will help you choose the best workholding solution for your lathe or turning application.

I’m struggling to find an example of their use, but i’ve gathered that you machine out a bore in them appropriate for the size of stock you want to hold That would work well, i think, if i had to make more than half a dozen of these. Establish stock and chuck settings If your bar stock is smooth and the od tolerance is fairly good you may be able to rough and finish in one pass with a box tool

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